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Duration 14 hours
Course Outline
Introduction to Combined Cycle Simulation
- Fundamentals of combined cycle power generation
- Objectives and functionalities of operational simulators
- Roles of control room operators and critical decision-making moments
Simulator Interface and Plant Overview
- Navigation of simulator interfaces and system displays
- Insights into gas turbines, steam turbines, HRSG, and BOP systems
- Leveraging alarms, trends, and interlocks for real-time analysis
Normal Operation and Key Maneuvers
- Simulator familiarization: managing steady-state conditions
- Procedures for startup and load ramp-up sequences
- Strategies for shutdown and load reduction
Incident Scenarios and Fault Injection
- Simulating equipment failures and system malfunctions
- Workflows for prioritizing alarms and containing issues
- Implementing corrective measures and escalation protocols
Emergency Protocols and Recovery
- Simulator-based emergencies: trip events and protective system activation
- Execution of predefined Emergency Shutdown (ESD) procedures
- Process for recovery, reset, and return to safe operating status
Operational Efficiency and Safety Review
- Reducing downtime and preventing cascading failures
- Maintaining effective communication with field operators and maintenance crews
- Evaluation of key performance indicators and safe operating boundaries
Final Simulator Assessment and Feedback
- Live fault-response drill with instructor evaluation
- Post-exercise debrief and suggestions for performance enhancement
- Discussion on site-specific simulator settings and future follow-ups
Summary and Next Steps
Requirements
- Knowledge of thermodynamic cycles and plant instrumentation systems
- Practical experience in operating or supporting power generation control rooms
- Understanding of combined cycle plant components and operational workflows
Target Audience
- Operators in combined cycle plant control rooms
- Shift supervisors and system technicians
- Staff responsible for operational reliability and incident management
