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Duration 14 hours
Course Outline
Introduction to Lifting Machines
- Categorization of lifting machines and typical use cases
- Essential components and terminology (blocks, slings, hooks, load charts)
- Comprehension of rated capacity and safe working load (SWL)
Technical Operation Principles
- Fundamental mechanical and control systems for cranes, hoists, and forklifts
- Load handling techniques and foundational rigging methods
- Operational checks and proper machine configuration
Safety Procedures and Personal Protective Equipment
- Pre-use inspection protocols and defect reporting procedures
- Selection and correct application of PPE for lifting tasks
- Establishment of exclusion zones, signalling, and communication standards
Inspection, Maintenance & Testing
- Scheduled maintenance routines and inspection frequency
- Considerations for non-destructive testing (NDT) of critical parts
- Maintenance of records and tagging systems for equipment status
Regulatory Framework & Standards
- Relevant national regulations and supervisory authorities
- Applicable international standards (e.g., ISO, ASME, EN standards where pertinent)
- Legal duties of operators, employers, and competent persons
Risk Assessment and Safe Systems of Work
- Performing task-specific lifting risk assessments (Lifting Operation Plans)
- Implementing control measures such as exclusion zones, tag lines, and supervisory oversight
- Utilizing permit-to-work systems, lift plans, and competency validation
Incident Response, Reporting & Continuous Improvement
- Immediate response actions for lifting incidents and near-misses
- Accident investigation, root-cause analysis, and corrective actions
- Applying lessons learned to drive continuous safety enhancements
Practical Workshops and Assessments
- Hands-on rigging and load-lift exercises (live or simulated)
- Group exercise: developing a lift plan and presenting control measures
- Final practical evaluation and written knowledge assessment
Summary and Next Steps
Requirements
- Fundamental mechanical aptitude and familiarity with workshop or industrial settings
- Prior experience with industrial equipment is preferred but not required
- A basic grasp of workplace health and safety principles
Target Audience
- Equipment operators (including crane, hoist, and forklift operators)
- Maintenance technicians
- Site supervisors and safety officers
- Plant managers and engineers involved in lifting operations
