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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Fundamentals of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC strategies and current industry trends
Basics of FANUC Welding Robot Programming
- Overview of FANUC robotic systems and the ROBOGUIDE platform
- Generating paths for arc welding applications
- Setting teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Configuring Gas Metal Arc Welding (GMAW) settings for WAAM
- Controlling wire feed, travel speed, and electrical current
- Strategies for single-bead and multi-bead layering
HAAS CNC System Coordination
- Managing 5-axis worktables and part setup
- Aligning and calibrating references with robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Integration Workflow Between Robot and CNC
- Process planning: comparing robot-first versus CNC-first hybrid approaches
- Implementing handshaking, communication, and synchronization methods
- Timing simulation and real-world process execution
Process Validation and Troubleshooting
- Ensuring geometric accuracy and consistency in WAAM outputs
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures in hybrid environments
Summary and Next Steps
- Recap of the integrated WAAM process elements
- Recommended pathways for production validation and scaling
- Next steps regarding testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Practical experience in welding or robotic programming
- Fundamental understanding of CNC machining principles
Target Audience
- Technicians specializing in robotic welding
- Engineers in manufacturing and automation
- Technologists handling hybrid CNC/robotic processes
Testimonials (1)
Practical usages are very impressive.
