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Course Outline

Introduction to Industrial Robotics and Automation

  • Overview of industrial robotics ecosystems
  • Communication standards: OPC UA, Modbus, and Profinet
  • The roles of ROS and PLC within automation environments

ROS-PLC Communication and Integration

  • Understanding ROS topics, services, and messages
  • Fundamentals of PLC programming for ROS connectivity
  • Leveraging OPC UA and MQTT for interoperability

Setting Up the Integration Environment

  • Installing and configuring ROS 2 and Codesys
  • Establishing network connectivity between the robot and PLC
  • Constructing communication bridges between disparate systems

Control and Coordination of Industrial Robots

  • ROS-based motion control strategies for robotic arms
  • PLC signal mapping to ensure task synchronization
  • Coordinated operation between robotic units and machine processes

Digital Twins and Virtual Commissioning

  • Concepts and architecture of digital twins in automation
  • Simulating production lines using Gazebo or Unity Reflect
  • Achieving real-time feedback loops between physical and digital environments

Data Acquisition, Monitoring, and Optimization

  • Collecting telemetry data from PLCs and sensors
  • Analyzing performance metrics using Python or ROS utilities
  • Optimizing robotic workflows through predictive analytics

Advanced Topics in ROS-Industrial

  • Introduction to ROS-Industrial interfaces and libraries
  • Integrating machine vision and AI-driven quality inspection
  • Security protocols and maintenance in ROS-PLC systems

Hands-on Project: ROS-PLC Integrated Digital Twin

  • Designing a virtual model of a robotic cell
  • Connecting the simulation with PLC control logic
  • Testing synchronization and optimization capabilities in real time

Summary and Next Steps

Requirements

  • Familiarity with industrial automation concepts and PLC systems
  • Prior experience with Python or ladder logic programming
  • Fundamental knowledge of robotics and control communication protocols

Target Audience

  • Automation engineers responsible for developing or maintaining robotic systems
  • Systems integrators specializing in ROS-PLC communication implementations
  • Professionals engaged in digital twin development or industrial simulation environments
 28 Hours

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