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Course Outline
Introduction
- The history of Lean: The Toyota Production System
- Distinguishing Lean Manufacturing from Lean Distribution
Core Concepts of Lean Distribution
- Lean change management in distribution
- Optimizing distribution operations
- The Lean Distribution framework
- Common distribution challenges
- Distribution optimization strategies
- Business process transformation
- ERP system transformation
Methodology for Lean Distribution
- Developing Lean capabilities
- Establishing customer service policies
- Designing buffer strategies
- Managing replenishment cycles
- Adopting the pull approach
Preparation for Lean Distribution
- Planning a Lean transformation initiative
- Auditing current processes
- Calculating the total cost of fulfillment
- Defining KPIs aligned with client needs
- Observing transactional details from receipt to final delivery
- Overcoming organizational resistance
- Preparing a pilot project
Diagnostic Questions
- The Five Whys technique
- Identifying probable causes—moving beyond symptoms to uncover root causes
- The cause and effect diagram (Ishikawa diagram)
Implementing Lean Distribution
- Forming implementation teams
- Measuring outcomes and adjusting strategies
- Eliminating waste
- Implementing Just-in-time delivery
- Minimizing manual effort
- Prioritizing safety and cleanliness
Enhancing Inventory Flow
- Why improvement events alone are insufficient
- Providing vision and plans to link improvement activities
- Value Stream Mapping (VSM)
Lean Tools for Warehousing
- Pareto analysis—identifying critical problems
- Cause and effect diagram—determining problem origins
- Stratification—understanding data composition
- Check sheet—tracking frequency of occurrences
- Histograms—analyzing overall variation
- Scatter charts—exploring relationships between factors
- Process control charts—determining which variations to control and how
Evaluating Lean Results
- Using the Lean maturity matrix
- Tracking performance metrics
- Benchmarking against industry peers
- Continuous monitoring and improvement
Cultivating Lean Leadership
- Building a Lean leadership team
- Establishing a succession plan
Complementary Methodologies
- Agile and Scrum
- Six Sigma
Closing Remarks
Requirements
- A strong motivation to develop talent, enhance efficiency, and eliminate waste in distribution and supply chain operations.
Target Audience
- Managers and professionals tasked with implementing Lean principles in distribution, logistics, and supply chain operations.
14 Hours
Testimonials (2)
Learning the basic meaning of lean and what steps are used to become lean.
Taggart Desmet - Orica Canada
Course - Lean Distribution: Implementing Lean in Distribution, Logistics, and Supply Chain Operations
I liked the small group setting